The space agency can finally ensure that additive manufacturing produces parts that withstand the incredible heat experienced by rocket engines.
The news: A newly patented method is called laser wire direct closeout (LWDC). Differing substantially from typical methods of 3-D printing with metal (see “10 Breakthrough Technologies of 2018: 3-D Metal Printing”), it uses a laser and metal wire to create strong metal bonds and precise structures.
The upshot: This process can cut the manufacturing time of rocket nozzles from months to weeks. “Our motivation behind this technology was to develop a robust process that eliminates several steps in the traditional manufacturing process,” says Paul Gradl, a senior propulsion engineer at NASA’s Marshall Space Flight Center. Taking out these steps allows for faster manufacturing.
Next up: The team is looking for additional ways to apply the technology across the industry.
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